In this study, we successfully demonstrated a fuel cell fabrication method using a platinum-samarium-doped ceria (Pt-SDC) composite cathode, which could reduce the platinum content while maintaining the same thickness as the functional layer. The Pt-SDC composite cathode was deposited by a sputtering process in which two materials were simultaneously deposited by a co-sputtering system. Despite the decreased platinum content in the composite cathode, we achieved high performance of the fuel cell since Pt-SCD was able to form triple-phase boundaries (TPBs) not only at the interface between the cathode and the electrolyte but at the entire volumetric surface of the cathode. This composite cathode revealed that Pt-SDC could enhance the oxygen reduction reaction rate by enlarging the TPB site in the cathode. The fuel cell fabricated in this study with a composite cathode demonstrated improved performance at 1.66 times the peak power density of a pristine fuel cell.

In this study, Yttria-stabilized zirconia (YSZ) functional layers were applied with different thin-film fabrication process such as sputtering and atomic layer deposition (ALD) to enhance oxygen reduction reaction (ORR) for solid oxide fuel cells. We confirmed that the YSZ functional layer deposited with sputtering showed relatively low grain boundary density, while the YSZ functional layer deposited with the ALD technique clearly indicated high grain boundary density through scanning electron microscopy (SEM) and X-ray diffractometry (XRD) results. The YSZ functional layer coated with the ALD technique revealed that more ORR kinetics can occur using high grain boundary density than the functional layer deposited with sputtering. The peak power density of the SOFC deposited with ALD YSZ indicates 2-folds enhancement than the pristine SOFC.

Solid oxide fuel cells (SOFCs) are at a technological level close to commercialization, which could be enabled by new material research. Especially, not only an electrolyte, but also a cathode material becomes very important to further increase electrochemical performance, due to the effort to lower operating temperature of SOFCs to intermediate range (400-600℃) to take advantage of high and low temperature operation. Unfortunately, this trend inevitably results in demand for new cathode materials with high oxygen reduction reaction activity, as well as high mechanical durability. Recently, ceramic materials which conduct oxygen ion, proton, and electron, thereby called ‘triple conducting oxide’ are being highlighted, due to their excellent material properties, to be used for cathodes of SOFCs. This paper reviews the three representative triple-conducting oxides, which were already used and tested in SOFC operating conditions.