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Recent manufacturing environments demand greater flexibility due to the increasing need for high-mix, low-volume production. While mobile and collaborative robots have made it easier to relocate equipment and change layouts, reconfiguring manufacturing cells remains challenging. Successful reconfiguration relies not only on physical layout changes but also on a deep understanding of the original design intent, operational constraints, and the empirical knowledge gained during operation. Unfortunately, this knowledge is often implicit and may depend on engineers or operators who are no longer available. To tackle this issue, this study introduces a framework for manufacturing cell reconfiguration based on the Asset Administration Shell (AAS). This framework integrates static engineering information with the operational knowledge acquired throughout construction and operation. It organizes asset specifications, operational states, manufacturing skills, and related documents into a unified structure, enabling reconfiguration decisions to reflect both system configurations and proven operating conditions. Furthermore, it connects work execution results with operational knowledge, document versions, and raw data references to enhance traceability and reproducibility post-reconfiguration. This proposed approach aims to reduce the complexity and cost of cell reconfiguration and relocation while enhancing operational flexibility, consistency, and scalability.
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Article
Asset Administration Shell-based Virtualized Model for Holonic Factory
Yeoung Sin Kang, Seung-Jun Shin, Cheol Ho Kim, Jaehyun Park
J. Korean Soc. Precis. Eng. 2025;42(3):203-213.
Published online March 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.102
Holonic Manufacturing Systems (HMSs) are regarded as a foundation of cyber-physical production systems as they enable computers to conduct intelligent process planning, scheduling, and control by endowing manufacturing components with autonomy and collaboration. In an HMS, autonomy is realized by specifying holons that represent virtual agents of manufacturing components, while collaboration is facilitated through a communication mechanism that enables data exchange and decision making throughout a holarchy of holons without human intervention. This study presents the development of a virtualized holon model and a predictive process planning procedure using the Asset Administration Shell (AAS), i.e., a standardized model that can identify digital representation of manufacturing components to ensure interoperability. Specifically, an AAS-based information model was proposed to define operator, machine, product, and order holons. In addition, a predictive process planning procedure based on the Contract Net Protocol was developed to automatically allocate tasks while predicting task execution times. This study can contribute to the designing of an AAS- domain specific information model for HMS to increase interoperability in the holon holarchy, exhibiting the feasibility of AAS applications in predictive process planning on HMS.

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  • A Review of Intelligent Machining Process in CNC Machine Tool Systems
    Joo Sung Yoon, Il-ha Park, Dong Yoon Lee
    International Journal of Precision Engineering and Manufacturing.2025; 26(9): 2243.     CrossRef
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