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Development of a Robot-based Monitoring System for Diagnosing Bearing Faults of Raw Material Conveyor Belts in the Ironmaking Process
Seolha Kim, Han-Gyeol Kim, WooHyeon Ahn, NamKi Kim, Jonghwan Baek, Jaeyoul Lee
J. Korean Soc. Precis. Eng. 2026;43(7):679-687.
Published online July 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.125
Due to the high risks of manual labor in the steel industry, there is a growing demand for robot-based solutions to replace traditional manpower. Steel companies aim to reduce on-site personnel, minimize accidents, and enhance productivity. This study develops a robotic system to monitor conveyors in ironmaking and detect potential bearing failures. Rollers on belt conveyors contain bearings that emit abnormal noise when worn or damaged. Traditional manual inspection requires workers to approach each roller and listen directly, posing safety risks and inefficiencies. The proposed system detects faulty bearings more quickly and accurately by localizing abnormal sounds. The system comprises a manipulator with a microphone on its end-effector. The microphone collects sound along the conveyor as the manipulator moves to detect noise sources. Once an abnormal bearing is located, faster and more accurate maintenance becomes possible. This robotbased inspection method improves safety, inspection speed, and productivity.
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Article
Development of Diagnosis Algorithm for Cam Wear of Paper Container Using Machine Learning
Seolha Kim, Jaeho Jang, Baeksuk Chu
J. Korean Soc. Precis. Eng. 2019;36(10):953-959.
Published online October 1, 2019
DOI: https://doi.org/10.7736/KSPE.2019.36.10.953
Recently, improvement of productivity of the paper cup forming machine has being conducted by increasing manufacturing speed. However, rapid manufacturing speed imposes high load on cams and cam followers. It accelerates wear and cracking, and increases paper cup failure. In this study, a failure diagnosis algorithm was suggested using vibration data measured from cam driving parts. Among various paper cup forming processes, a test bed imitating the bottom paper attaching process was manufactured. Accelerometers were installed on the test bed to collect data. To diagnose failure from measured data, the K-NN (K-Nearest Neighbor) classifier was used. To find a decision boundary between normal and abnormal state, learning data were collected from normal and abnormal state, and normal and abnormal cams. A few representative features such as mean and variance were selected and transformed to the relevant form for the classifier. Classification experiments were performed with the developed classifier and data gathered from the test bed. According to assigned K values, a successful classification result was obtained which means appropriate failure recognition.

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  • A Study on 3D Printing Conditions Prediction Model of Bone Plates Using Machine Learning
    Song Yeon Lee, Yong Jeong Huh
    Journal of the Korean Society for Precision Engineering.2022; 39(4): 291.     CrossRef
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  • 1 Download
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