This study focuses on preventing folding defects in the forging process of parachute harness parts. Through three- dimensional finite element analysis, it was determined that folding defects arise from uneven metal flow and timing differences in the filling of various regions. To address these issues, a preform die was designed and evaluated using multi-stage forging simulations. The results indicated that the preform die facilitated uniform metal flow, preventing folding defects and ensuring consistent filling across all key areas. To verify the simulation results, surface and cross-sectional metal flow analyses were conducted. Additionally, the preform die reduced the maximum die load, which is expected to extend die lifespan and improve overall process efficiency. These findings demonstrate that precise control of metal flow and the application of a preform die can significantly enhance the quality and durability of forged components, providing valuable insights for improving forging processes across various industries

The differential gear distributes the power from the transmission shaft to both wheel axles and automatically ensures rotational difference to maintain the speed difference between the two axles. However, when the vehicle travels on a slippery road surface, a slip in the wheel induces improper transmission of the driving force. Therefore, the limited slip differential limits the function of the differential gear by transmitting the driving force to the normal wheel without the slip. The hydraulic differential limiting device is based on the principle that the fluid between the inner and the outer rotors is compressed by the rotation of the trochoidal gear, and the compressed fluid moves to the cylinder to generate sufficient pressure in the side pinion gear to limit the differential. In this study, the pressure is predicted by variation in viscosity and rotational speed through flow analysis.

In this paper, we studied a new vacuum caterpillar drive system that can be used for solar panel cleaning robots. The conventional vacuum caterpillar structure has an issue, in that the vacuum hose becomes twisted. As a result, we designed a new vacuum caterpillar structure with no vacuum hose kinks. Also, we verified that no issues concerning flow analysis exist with this new system. We found that this system with the proposed vacuum caterpillar structure has an appropriate performance as a solar panel cleaning robot for practical use.