Recently, Laser Direct Imaging (LDI) has been used to replace lithography in Flexible Printed Circuit Board (FPCB) manufacturing. However, repeated motion of a linear motor caused residual vibration in the granite on which the workpiece was placed when the motor either accelerated or decelerated. Because the residual vibration made positioning less accurate, there were more defective products and worse productivity. This paper proposes a way to reduce vibration in the granite during the precision stage. First, the frequency domain of the vibrations of a pneumatic vibration isolator is identified. Second, we present the design of the mechanism using a voice coil actuator and a capacitive displacement sensor. Third, we apply a feedback control algorithm based on PID to cancel displacement. Consequently, we are able to propose an optimal way to reduce vibration for the laser direct imaging equipment. The amount of vibration reduction is evaluated in terms of amplitude and settling time.
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Reaction Force Compensator for High‐Speed Precision Stage of Laser Direct Imaging Process Chang-hoon Seo, Yong ho Jeon, Hyung-ku Lee, Hyo-young Kim, Moon G. Lee, Francesco Franco Shock and Vibration.2018;[Epub] CrossRef
Increased efficiency and improved performance associated with light-weight materials were investigated in this study. Numerous studies have investigated surface treatments to improve the fatigue strength of metals. Laser heat treatment is a promising method because the power and spot size can be easily controlled, allowing a small heat affected zone (HAZ). However, changes in the material properties can result; in particular, the material can become more brittle. In this study, a combination of laser heat treatment and vibration peening was proposed to increase fatigue strength without changing the material characteristics. SCM440H was investigated experimentally, and specimens were tested using a giga-cycle ultrasonic fatigue tester. The results show that the combination of these two processes significantly increased the fatigue strength and, furthermore, different fracture types were observed after a small and large number of cycles.
Recently, mechanical components with miniaturized size, complex shape and fine surface are on demand from industries such as mobile electronics, medical devices and defense. The size of them is smaller than several millimeters, the shape has micro-holes, curve, or multi-step and the surface is mirror-like. This features are not able to be machined with the conventional machining, therefore electro-discharge machining (EDM), cutting, and laser machining have been applied. If the technologies are assisted by vibration, high aspect ratio and good surface are to be achieved. In this paper, prior and current researches of vibration-assisted machining are reviewed. Machining mechanisms with vibration-assisting are explained, their effects are shown, and vibrating apparatuses are discussed. Especially, comparison between with and without vibration assisting is presented. This review shows the vibration-assisted machining is effectively fabricate the components with small and complicated shape and fine surface finish.