In this paper, a multi-material non-assemble 3-DOF Force-Sensor was proposed and developed to improve the efficiency in the manufacturing. The PLA-Filament was used to produce the frame-structure and the elastic-deformation, and the conductive-PLA-filament, to produce a transducer. A dual-nozzle 3D-Printer was applied to produce the monolithic-structuretype force-sensor with the multi-materials simultaneously in single-manufacturing-process. The sensor was designed in a tripod-structure to detect the 3-DOF force-components in an external-force and a mechanical-interpretation was conducted on the elastic-deformation, which acts as a load-cell. The output model of a Wheatstone-bridge circuit-based transducer serving as a strain-gauge was also produced. A calibration-testing device, comprising a rotating stage, which turns with 2- DOF (θ, ϕ), was also developed to apply force in every direction. By conducting the calibration test, the relations between the input and output were computed in as a matrix and the resolution of the sensor was determined through the evaluation of linearity and stability deviations.
Since most commercialized DLP 3D printers fabricate 3D structures by sinking materials to Vat using a bottom-up method, it is difficult to use various materials simultaneously and there are many restrictions on printing composite materials. Especially, composite resin mixed with various functional powders in photo curable resin generally has high viscosity, causing difficult material flow in the bottom-up method when using Vat. Additionally, most of the previously presented methods for fabricating multi-material structure use individual curing for each material, so the adhesion force at the contact surface is less than 50% compared to single material. Thus, in this paper, we propose a new type of DLP 3D printer that combines Material Extrusion and the DLP system. The proposed equipment can supply high viscosity composite material resins to a specific area to cure various materials simultaneously. This method will enable fabrication of multiple composite material structures with sufficient adhesion force. The tensile test will be performed to verify suitability of the proposed method.
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Evaluation of Bond Strength in Multi-Material Specimens Using a Consumer-Grade LCD 3D Printer Shunpei Shimizu, Masaya Inada, Tomoya Aoba, Haruka Tamagawa, Yuichiro Aoki, Masashi Sekine, Sumihisa Orita Journal of Manufacturing and Materials Processing.2025; 9(10): 332. CrossRef
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The necessity for printing multi-materials has increased as the importance of 3D printing grew in various industries. Many studies have undertaken for printing multi-materials simultaneously. In ME (Material Extrusion) type 3D printers, the method of printing different materials using multi nozzles is generally commercialized. Polymers with different composition are hardto-mix with each other, making it difficult to maintain the structural strength of printer parts. So the MJ type 3D printer uses a unique method that mixes multi-materials in a liquid state before printing. In the ME type 3D printer, there were also efforts to mix materials in a melted state, but they were mainly demonstrated for multi-colored parts. In this study, the effect of multi-material mixing on structural strength changes was tested. Multi-Materials were printed with the ME type 3D printer by using one nozzle with a multiple filament feeding system. The bending and tensile tests were conducted to verify the structural characteristics.
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Development of a Material Mixing Extrusion Type Chocolate 3D Printer MinSoo Park, HyungJik Jeong, JaeHyuek Moon, JungMuk Lim Journal of the Korean Society for Precision Engineering.2021; 38(2): 145. CrossRef
Recently, various attempts have been made to apply the additive manufacturing technology directly to fabricate a product. In this regards, the industry is focusing on the multi-material additive manufacturing technology that can processes multiple materials simultaneously. This study is about the fabrication of a 3-dimensional circuit device (3DCD), based on the multimaterial additive manufacturing technology, which is combination of the material extrusion and the direct writing processes. The multi-material additive manufacturing system was developed based on the commercial multi-head FDM system. In addition, a contact type nozzle for the dispensing of the conductive material in the direct writing process is proposed. The 3-dimensional circuit device in which circuit elements are arranged on several layers was fabricated successfully, based on the presented multi-material additive manufacturing system.
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Study on the Reduction of Food Fabrication Time in Additive Manufacturing Process Using Dual Nozzle Seung Yeop Baik, Ju Ho Park, Sang In Kang, In Hwan Lee Journal of the Korean Society for Precision Engineering.2021; 38(11): 879. CrossRef
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