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JKSPE : Journal of the Korean Society for Precision Engineering

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"Synchronization error"

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Precision Synchronization Control of Dual-drive Gantry Stage via Slidingmode Controller with Torque Disturbance Compensation
Jung Ho Han, Sangmin Lee, Gi Hun Lee, Hyo Geon Lee, Hong Sun Jang, Byung Wook Jeon, Tae Sung Kim, Hyeon Seok Im, Jun Young Yoon
J. Korean Soc. Precis. Eng. 2026;43(8):825-835.
Published online August 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.00044
Dual-drive H-type gantry stages, powered by direct-drive linear motors, are commonly used in precision industrial applications that require high positioning accuracy over a large workspace. The cross-arm rigidly couples the two parallel axes, making strict synchronization control essential for maintaining positioning accuracy. Conventional master-master control treats the coupling effects as disturbances without accounting for the synchronization of the two motors. As a result, its performance deteriorates significantly under non-uniform load distribution, payload rotation, and directly applied torque disturbances, all of which necessitate reliable synchronization control. This study proposes a synchronization control scheme that integrates a sliding-mode controller with an uncertainty and disturbance estimator (SMC-UDE) and a feedforward torque compensator for the inertial torque induced by payload rotation. The proposed controller was implemented on a Hardware-in-the-Loop (HIL) simulator constructed with two parallel voice coil motors, and its performance was experimentally validated on the testbed. The HIL experimental results demonstrate that the SMC-UDE controller with feedforward torque-disturbance compensation achieves a quicker settling time compared to the conventional master-master control strategy. Additionally, it effectively suppresses disturbances generated by a rotary motor attached to a payload, thereby maintaining synchronization accuracy under disturbed conditions.
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