Cable chains are essential in the semiconductor industry for preventing the twisting or sagging of moving cables. They can be broadly categorized into two types based on their fastening methods, with rivet-based assembly being the most common. An alternative method utilizes integral locking features without rivets, which simplifies manufacturing and reduces production costs. However, integral cable chains are more susceptible to breakage during assembly, limiting their use in various industrial environments.This study introduces a structural design approach aimed at minimizing localized stress during assembly while ensuring the cable chain meets the required retention force. Design variables were selected from the modifiable features of the integral cable chain. Through sensitivity analysis, we identified key variables that significantly influence the retention force, which allowed us to reduce the number of design iterations. By employing finite element analysis and response surface methodology, we derived an optimal shape that achieved the target pull-out force and resulted in a 9.7% reduction in assembly stress compared to the original design.
