Sensing the internal temperature of lithium-ion batteries is particularly useful for reliable battery operation as both electrochemistry and mass transport are dictated by local temperature. In this article, we review in operando techniques to monitor the internal temperature of lithium-ion batteries during charging and discharging. We categorize existing techniques into two groups: invasive and non-invasive approaches. Invasive techniques include optical fibers, thermocouples, and resistance temperature detectors as a thermometer. Non-invasive methods cover the temperature estimation techniques, namely electrochemical impedance spectroscopy as well as X-ray thermometry. For both approaches, we review working principle of thermometry, pros and cons of each thermometry, and recent studies to tackle relevant technical challenges. This review provides useful information for internal temperature measurements, offering chances for thermally reliable battery operation.

Laser-induced graphene (LIG) presents a promising route toward next-generation smart textiles by enabling direct patterning of conductive materials onto textiles through a single-step laser writing process. In particular, femtosecond laser-based fabrication offers high-resolution processing without damaging substrates. This review summarizes LIG formation mechanisms, laser manufacturing parameters, physical/chemical characteristics, electrical, thermal, and optical properties of LIG. Furthermore, it categorizes representative applications including biosignal monitoring, energy storage, thermal regulation, optical absorber, and extraterrestrial adaptability, all based on textile-integrated LIG. With its porous morphology, high conductivity, and structural versatility, LIG offers outstanding multifunctionality for smart textile applications. Future research should explore precise functional tuning of LIG through laser parameter optimization, accurate characterization of LIG, and advanced smart textile applications.

A robotic focal plane system using robotic fiber positioners enables multi-object spectroscopy for hundreds to thousands of galaxies by utilizing a dense array of positioners that are closely packed at the focal plane of a telescope. While this dense arrangement increases the number of observations, it also introduces the potential for collisions between adjacent positioners. A fiber positioner is designed similarly to a SCARA robot. It is driven by two series of BLDC motors. Each positioner is manufactured with an outer diameter of 16 mm. It operates within an annular workspace with an outer diameter of 33.6 mm and an inner diameter of 12.8 mm. As these positioners are arranged with a spacing of 16.8 mm, target assignment and motion planning are critical to avoid collisions caused by overlapping workspaces. To address this, we proposed an optimized step choice algorithm using a motion planning method based on optimization with the sequential quadratic programming algorithm. Simulation results demonstrated that paths for all positioners within a tile were successfully generated with a success rate of up to 93.75% across 80 tiles.

The demand for flexible electronic materials used in wearable devices has experienced a significant surge in recent years. Wearable devices typically incorporate an electronic material or system that can be mounted on a human body. It is imperative that these materials are composed of substances compatible with the human body. Consequently, numerous studies have been undertaken to develop flexible electronic devices with various performance capabilities. In this study, nanowire patterns were manufactured on nanofibers and utilized as patches. To create a nanowire pattern, a direct-write spraying process was employed to investigate changes in electrical characteristics using process variables. The process involved depositing silver nanowires on the surface of nanofibers using a pneumatic spray nozzle. Generated patterns were found to be suitable for use as sensors capable of withstanding skin-attached deformation.

In this study, a new method of bonding CFRP and Al6061-T6 with epoxy adhesive after shot-peening treatment on the surface of Al6061-T6 specimens was proposed to improve bonding strength of a single lap joint between CFRP and Al6061-T6. More specifically, correlation between shot peening coverage on the Al6061-T6 surface and bonding strength with CFRP was experimentally analyzed. Experimental results showed that the surface roughness and the bonding strength increased as the peening time on the surface of Al6061-T6 increased up to a specific peening time (or coverage). However, the surface roughness and bonding strength decreased again under an over-peening condition of 480 seconds (300% coverage) or more. Therefore, it is necessary to search for the optimal peening time that can maximize bonding strength as well as the fatigue life of parts at a peening time between 320 (200%) and 480 s (300%) through additional experiments in future studies.

For the hydraulic cylinder system of construction equipment to function normally, the hydraulic oil should not leak under high pressure, and the leakage begins with various seals of damage. The frictional heat caused by the reciprocating motion inside the cylinder increases the temperature of the oil, which affects the aging of the seal materials inside the cylinder, thereby accelerating seal damage. The purpose of this study is to confirm the effect of reducing heat generation by applying umbrellatype micro-dimples on the surface of a wear ring, and to find out the performance according to changes in shape and density of the dimples. Dimples were manufactured by injection molding and the core for injection was made by profile grinding processing. The structural safety of the wearing with dimples was examined by structural analysis, and the temperature changes of the dimple were measured during pin-on-disc friction experiments. It was confirmed that the dimple was effective in reducing the amount of heat generated, and the heat generation decreased as the size and density of the dimple increased.

Recently, with the expansion of application of polymer composite materials, high levels of deformation compensation actions have been developed. However, there is a problem of high-temperature viscoelasticity that occurs over time after completing the injection molding process. In this study, changes of mechanical properties of the Moldflow program for injection molding were analyzed to verify the viscoelasticity phenomenon through deformation analysis. In addition, deformation analysis of plastic injection molded products according to arrangement of three ribs was conducted and two products with different geometric shapes of the same function were compared. As a result, it was possible to reflect the viscoelastic effect by reducing the elastic modulus and shear modulus of the material. It was confirmed that the geometric shape with thick ribs formed in multiple longitudinal directions was mainly responsible. On the surface of the product where the rib arrangement was parallel and perpendicular to the flow direction, the orientation was orthogonal to the linear direction and the maximum residual stress was 81.17 MPa, which showed the largest value. It was judged that viscoelastic phenomena could be predicted and that an arrangement of parallel and perpendicular ribs that might intersect should be avoided.

SFT, which has a high glass fiber content, is one of the effective methods to replace metal and secure weight reduction and price competitiveness. Also, paintless injection molding in which a functional pattern is applied to the mold surface can eliminate the cost of painting. In this study, three types of SFTs were manufactured by adding round glass fibers measuring Φ7 and Φ10 μm and flat glass fiber measuring 27 × 10 μm for the experiment. DOE (Design of Experiment) was conducted to confirm the change in the warpage of the product and the gloss of the micro pattern due to the cross-sectional shape of glass fibers and the major injection conditions. Based on the results, it was identified that the flat SFT had a very small warpage compared to the round SFTs, and the holding pressure was the main factor in the warpage of all three SFTs. The Φ7 μm SFT had the largest gloss value, and the Φ10 μm SFT and the flat SFT had similar average values. All SFTs demonstrated an enormous change in gloss according to the change in mold temperature. The flat SFT had the smallest standard deviation in both warpage and gloss.

CFRP (Carbon Fiber Reinforced Plastic) is a composite material formed using carbon fibers and epoxy resin matrices. It has low productivity and suffers from machining defects during precision machining. Laser machining of CFRP is associated with the problem of heat damage to the epoxy resin. EDM of CFRP can process various shapes with a shaped tool, however it has a lower material removal rate compared to laser, and the non-conductive epoxy resin layer on the surface must be removed before EDM processing. In this study, we have proposed a laser EDM hybrid machining in which CFRP was pre-processed with a laser and then post-processed by EDM. The laser pre-processing conditions were selected by adjusting the laser power and the number of repetitions to minimize thermal damage. According to EDM conditions, the size of the thermal damage area occurring in the epoxy resin, the change in the side gap, and the change in the processing time were investigated. Using the hybrid processing, micro-holes with a diameter of 150 μm were machined, and square-shaped micro-holes were also machined. To improve productivity, a multi-tool capable of processing four square shapes was manufactured, and multi-processing was performed.

SFT, which has a high glass fiber content, is one of the effective methods to replace metal and secure weight reduction and price competitiveness. This study evaluated the effect of glass fiber shape on mechanical properties in injection molding by fabricating SFT with a glass fiber content of 60%. Three types of SFTs were manufactured by adding round glass fibers of Φ7 μm and Φ10 μm and flat glass fibers of 27 × 10 μm. DOE (Design of Experiment) conducts to confirm the change in tensile strength due to changes in significant injection conditions. As a result of the experiment, Φ7 μm SFT and flat SFT have similar tensile strength and Φ10 μm SFT showed the lowest tensile strength value. As for the standard deviation of strength value, the Φ7 μm SFT had the largest standard deviation, and the Φ10 μm SFT showed the slightest change in the injection conditions. In flat SFT, it confirms that the tensile strength increased as the molding temperature increased. The fracture surface observes using SEM. It founds that the tensile strength lowers due to the small glass fiber density and many pullouts at the fracture surface of Φ10 μm with weak strength.

There are various conduit structures such as arteries, veins, and airways in the human body, and they play critical roles in each tissue/organ. However, in recent years, the demand for artificial substitutes for the damaged conduit structure-based tissues and organs has significantly increased as dietary life has rapidly changed. Accordingly, various studies have been conducted, to develop a conduit structure of biocompatible polymers. In this study a 5 mm-diameter conduit structure was developed, using electrospinning process. An electrospinning setup equipped with a cylindrical-rod collector was constructed to fabricate a fibrous conduit structure, and then the impacts of process conditions on morphological and mechanical properties were investigated. Finally, it was shown that the mechanical properties of the fibrous conduit structure in circumferential direction, can be controlled by the electrospinning process conditions.

The adhesive bonding technology of carbon fiber reinforced plastics (CFRP) and aluminum alloys, is one of the lightweight joining technologies for automobiles. The strength and properties of the bonded joint, depend on the surface of the bonded part that the adhesive touches. Thus, proper surface treatment is one of the most important steps in the bonding process. The laser surface treatment of carbon fiber composites is a new form of green and environmental surface treatment technology, which can effectively clean coatings and pollutants on the surface of materials. It is also possible to improve the bonding shear strength, by changing the microstructure and roughness of the material surface through laser micro texture processing, to form a mechanically interlocked structure. In this study, a pulsed laser was used to treat the surface of CFRP. By changing the scanning line spacing during laser micro texturing, the effect of laser micro texturing on the surface morphology of CFRP and the strength of aluminum alloy bonded joints was investigated. Results show that in the laser micro texturing process, when the scanning line spacing was 0.3 mm, the maximum tensile shear strength was 14.5 MPa, approximately 200% higher than that without laser treatment.

In this study, soft actuators comprising conductive fibers, flexible polymers, and shape memory alloys, which can be used as textile products, are introduced. Conductive fibers play an important role because they can be used as sensors in wearable devices. The conductive fiber introduced in this study is a form that can be combined with a polymer, and it comprises a form wrapped around a flexible polymer. When an electric current is applied to the shape memory alloy embedded in the polymer, macroscopic deformation occurs due to phase transformation from the Martensite to the Austenite phase. Conductive fibers used in soft actuators are affected by resistive heat generated by the shape memory alloy and bending deformation of the actuator. Accordingly, changes in the conduction properties of conductive fibers were observed due to bending deformation and temperature changes. We also fabricated soft actuators with different types of polymers and observed the differences. The soft actuator presented in this study is a one-piece combination of a conductor and an actuator using a textile-type conductor, and it is likely to be used in smart clothing applications.

In this study, the structural integrity of a 6.8 L composite pressure vessel manufactured using H2550 carbon fiber was evaluated by the finite element analysis method, and the reliability of the analysis method was verified by comparing the hydrostatic test and analysis results. The pressure vessel was manufactured using the filament winding method and a hydrostatic test was performed to evaluate the failure mode and burst pressure of the manufactured composite pressure vessel. To construct the finite element model, a cyclic symmetric model, which only considers 1° of the front part, was used to reduce the analysis time and increase the modeling efficiency. As the carbon fiber was wound along the curved surface of the dome part, the winding angle and lamination thickness were modeled to change according to the dome radius. Comparison of the analysis and test results confirmed similar behavior in the axial and hoop strain diagrams due to internal pressure. In addition, it was found that the maximum fiber direction stress of the hoop layer showed an error of 3%, verifying the reliability of the finite element analysis method.

Recently, porous structures of nano/microfibers are receiving great attention because of their excellent mechanical properties, surface area to volume ratio, and permeability. In this study, thick microfiber mats were fabricated using a melt-electrospinning process in a controlled manner. A melt-electrospinning equipment including a three-axis precision motion control with pneumatic dispensing was constructed. The diameter and deposition pattern of melt-electrospun microfibers with respect to the barrel temperature and pressure were investigated. Based on identified effects of process conditions on microfiber geometry, thick microfiber mats with various properties were successfully fabricated using melt-electrospinning with snake scanning and iterative layering. Their mechanical properties and porosities were then compared and analyzed.