Ti-6Al-4V titanium alloy is widely utilized in aerospace components, such as torque tubes and turbine blades, due to its outstanding strength-to-weight ratio and corrosion resistance. However, controlling surface roughness during machining is challenging because the alloy's low thermal conductivity and high chemical reactivity result in unpredictable variations in Ra. Traditional contact-based measurement methods are not only time-consuming but also incompatible with in-process monitoring, creating a disconnect between production and quality control. This study introduces a CNN-LSTM hybrid model for predicting surface roughness in Ti-6Al-4V shape machining, utilizing multi-sensor CNC data. The model effectively captures spatial correlations among nine sensors and temporal dependencies in sequential operations. We implement a stratified time-series split validation that maintains chronological order while ensuring a representative distribution of Ra values, reflecting realistic deployment conditions. Data were collected from machining tests on features of a torque tube part, comprising 4,154 samples with Ra values ranging from 0.57 to 0.74 μm. The CNN-LSTM model achieved R² = 0.8512, RMSE = 0.0199 μm, and MAE = 0.0096 μm, outperforming Random Forest, XGBoost, and standalone neural networks. These results demonstrate the feasibility of non-contact, in-process surface roughness prediction in aerospace manufacturing, facilitating proactive quality control without interrupting operations.
The utilization of aerospace technology is growing to meet various requirements of climate change sensing, communications, and the military. Large aperture and precise reflective optical systems such as mirrors are needed to acquire high-quality data, and the requirements of lightness, low cost, and low deformation should also be met to operate in the space environment. In this review, we highlight the recent progress of reflective optical systems for aerospace applications. In particular, optical systems for artificial satellites and homing optics are mainly introduced, and optical and mechanical simulations are discussed according to operating environments. We also discuss various reflective optic designs, materials, and operating principles for aerospace applications, such as a homing head and optical payload. We hope that this review provides approaches for developing surveillance systems, exploring space, and addressing the climate crisis.
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Prediction of Image Quality according to Environmental Changes in a Reflective Aerospace Optical System Kisoo Kim, Ji-Hun Bae, Jongbok Park Journal of the Korean Society for Precision Engineering.2024; 41(7): 581. CrossRef