Nature-inspired architected materials have been widely used to achieve efficient structural materials by harnessing their cellular and hierarchical structures. For example, biological materials observed in bone, shell, nacre, and wood contain constituents, ranging from nanometers to centimeters, arranged in an ordered hierarchy. Because of their composited structures that contain micro and nanoscale building blocks arranged in an ordered hierarchy and the material size effect in the mechanical strength of nano-sized solids, bioceramic materials are mechanically robust and lightweight. The design principles offered by hard biological materials of multiscale composite structures can assist in the creation of advanced ceramic architectures. In addition, the evolution of additive manufacturing technologies has enabled the fabrication of materials with intricate cellular architected materials. In this review, we discussed advanced additive manufacturing for the fabrication of nature-inspired multiscale ceramic structures by combining conformal thin-film coating technique with conventional additive manufacturing methods.
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Silicon carbide (SiC) has been used as a material for semi-conductor, molds, and micro-electro-mechanical systems (MEMS) because of its superior thermal, electrical, and mechanical properties. However, micro machining of SiC is very challenging due to its hardness and brittleness. This paper presents an experimental study of micro hole drilling of SiC. In this study, polycrystalline diamond (PCD) was used as a tool to overcome the hardness of SiC. The micro PCD tool with a diameter of 110 μm was fabricated by micro electrical discharge machining (EDM). Micro drilling was conducted with varying machining parameters such as tool rotational speed and feed rate. Effects of surface roughness of the tool and lubrication method were also investigated.
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Scaffolds for bone tissue engineering (BTE) should accomplish appropriate mechanical, cell interaction, and new bone ingrowth properties. Among calcium phosphate (CaP) based bio-ceramics used for preparing scaffolds, biphasic calcium phosphate (BCP) is attracting great interest for fabricating BTE scaffolds owing to its excellent biocompatibility and osteoconductivity. Fused deposition modeling (FDM) is an additive manufacturing technology commonly used for modeling, prototyping, and production applications. It is one of techniques used for 3D printing. The main purpose of this study was to develop new fabrication process of BCP scaffolds based on extrusion moulding using a 3D printer. Through the 3D printer, we showed new fabrication process for making scaffold mould and extrusion device parts that could be combined with tension-compression test machine. Line width, pore size, and porosity of these fabricated BCP scaffolds were measured and calculated. Mechanical properties and cell proliferation results of these BCP scaffolds were then evaluated.
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