We present an automated incasing process designed to replace traditional manual packaging of dried seaweed. This system consists of three key components: a cage mechanism that compresses and transfers six bundles, a handling device for stacking the bundles, and a collaborative robot that performs the box incasing operation based on sensor input. The handling device utilizes pneumatic actuators and a wire-linked folding plate to minimize interference within the confined box space, while also allowing for adjustable dimensions to accommodate seasonal variations in bundle size. Field validation was carried out under continuous input conditions using a conveyor. The collaborative robot followed a predefined sequence triggered by a presence sensor, effectively grasping, stacking, compressing, and transferring bundles without causing product damage. Experimental results indicated that the system successfully incased 72 bundles per box with stable performance and reliable placement. These findings demonstrate the feasibility of replacing labor-intensive operations with collaborative robotic automation in seafood packaging, highlighting opportunities for enhanced consistency, ergonomics, and productivity.
This paper introduces a new type of mechanical tape feeder for chip mounter. The mechanical feeder is composed of a pneumatic linear actuator and a linear feeding module with the application of a cam-slider. As semiconductor chips are getting smaller, PCB assembly makers require the feeder to position the chip with high accuracy. The linear feeding system improves the positioning accuracy of the chip by getting rid of the index error, which brings into existence on the sprocket rotating feeder. It also can make greatly reduce the dumping rate. The dumping error is caused by the impact occurred as the pawl to interrupt ratchet wheel rotation. The paper discusses its mechanism and mechanical performance. The positioning accuracy and the dynamic characteristic were measured for long time operation and analyzed. As a result, the feeder showed very good performance. However, the feeding system was dynamically unstable due to the cover film eliminator that is required to be modified
In this paper, we study the mechanism of lead deformation by numerically simulating the stamping process by means of a commercial finite element code. It is very important to analyze effects that the lead shape makes on the lead deformation, because the lead shape is often modified in order to minimize the deformation or to increase the buckling critical load of the punch. Therefore the stamping process, first, numerically simulated by considering as a quasi-static problem. Second, the effect on the lead deformation due to the lead shape variation, a linear lead geometry and a bent lead, was numerically analyzed and discussed. Finally, the punching order was optimized for multi-lead generating stamping process. The results show that the bent lead is little bit more shifted than the linear lead after the punching process. But the bent lead is vertically less deformed than the linear lead. The punching order to successively generate the lead is good to keep the lead space uniform. The results will be very effectively applied for the design of the blanking or punching dies in industry.