The demand for high-speed processing and big data has accelerated the adoption of three-dimensional integrated circuits (3D ICs), where interposers serve as essential components for chip-to-chip connectivity. However, silicon interposers using the through-silicon via (TSV) technology have structural limitations. As alternatives, glass-based interposers employing the through-glass via (TGV) technology are gaining attention. This study explored the fabrication of via holes in glass substrates using the selective laser etching (SLE) process. A spatial light modulator (SLM) was used to generate donut- shaped bessel beams by inserting an image pattern without relying on phase modulation. The machinability of via holes fabricated with these beams was compared to that of holes formed using phase-modulated beams. Effect of pulse energy on taper angle was also investigated. Hourglass-shaped holes were observed at lower pulse energies. However, taper angles approaching 90° were observed at higher energies, indicating an improved verticality.

This paper deals with the current technology status and technology development direction on shape shifting drone. A shape shifting drone is defined as a drone for which its shape and/or function of its platform in flight can be changed by shape shifting technology in order to fulfill a variety of missions effectively in harsh mission environment. A shape shifting drone can be classified as a rotary-wing based, a fixed-wing based, or a biomimetic based shape shifting drone. This work describes technology trends of domestic and foreign countries. It identifies core technologies and development direction. This work will be useful for planning research and development programs on required technology for the development of shape shifting drone in the future.

In this study, we present the fabrication of dual-morphing vascular stents using an additive-lathe printing method and two different shape-memory polymers. Traditional additive manufacturing techniques confront significant challenges in producing vascular stents with complex, hollow, mesh-like structures due to limitations such as a flat printing bed and the placement of supports. To overcome these obstacles, we employed a lathe-type additive manufacturing system with a rotatable base substrate, enabling precise fabrication of cylindrical-shaped stents. To achieve shape transformability, we used shapememory polymers as the stent materials, offering the advantage of minimally invasive surgery. Two distinct shape-memory polymers, with different transition temperatures (35 and 55oC), were printed using the additive-lathe method. The printed stents consisted of two distinct parts that underwent dual-stage morphological changes at the different temperatures. By manipulating the printing paths, the dual-morphing properties of the stents could be adjusted in both longitudinal and circumferential directions. This innovative approach could be a solution to several limitations associated with the application of stents in diseased vascular tissues with complex shapes, facilitating minimal invasion during surgical procedures.

For the hydraulic cylinder system of construction equipment to function normally, the hydraulic oil should not leak under high pressure, and the leakage begins with various seals of damage. The frictional heat caused by the reciprocating motion inside the cylinder increases the temperature of the oil, which affects the aging of the seal materials inside the cylinder, thereby accelerating seal damage. The purpose of this study is to confirm the effect of reducing heat generation by applying umbrellatype micro-dimples on the surface of a wear ring, and to find out the performance according to changes in shape and density of the dimples. Dimples were manufactured by injection molding and the core for injection was made by profile grinding processing. The structural safety of the wearing with dimples was examined by structural analysis, and the temperature changes of the dimple were measured during pin-on-disc friction experiments. It was confirmed that the dimple was effective in reducing the amount of heat generated, and the heat generation decreased as the size and density of the dimple increased.

The objective of this study was to present a rotary manipulating system driven by a rotary actuator based on twisted shape memory alloy (SMA) wires. The rotary actuator was composed of two oppositely twisted SMA wires connecting a rotor and a stator through a shaft. Two oppositely twisted SMA wires could generate bidirectional rotary motions upon actuation of each twisted SMA wire corresponding to the direction against the twist direction of each SMA wire. A manipulator was designed and fabricated by integrating manipulating arms, the rotary actuator, and a Hall effect magnetic rotary encoder which could measure the angular position of the rotary motion. We modeled and characterized the manipulator upon application of a ramp current input to each twisted SMA wire. A proportional-integral-derivative (PID) controller was designed and implemented to control the proposed rotary manipulator. Reference angular position tracking performances of the manipulator were evaluated with a series of experiments.

SFT, which has a high glass fiber content, is one of the effective methods to replace metal and secure weight reduction and price competitiveness. Also, paintless injection molding in which a functional pattern is applied to the mold surface can eliminate the cost of painting. In this study, three types of SFTs were manufactured by adding round glass fibers measuring Φ7 and Φ10 μm and flat glass fiber measuring 27 × 10 μm for the experiment. DOE (Design of Experiment) was conducted to confirm the change in the warpage of the product and the gloss of the micro pattern due to the cross-sectional shape of glass fibers and the major injection conditions. Based on the results, it was identified that the flat SFT had a very small warpage compared to the round SFTs, and the holding pressure was the main factor in the warpage of all three SFTs. The Φ7 μm SFT had the largest gloss value, and the Φ10 μm SFT and the flat SFT had similar average values. All SFTs demonstrated an enormous change in gloss according to the change in mold temperature. The flat SFT had the smallest standard deviation in both warpage and gloss.

Estimation and compensation of geometric errors for rotary axes are among methods to improve machining accuracy of five-axis machine tools. Studies have been conducted on various methodologies for estimating geometric errors for rotary axes, which are essential for improving machining accuracies of five-axis CNC machine tools. This paper presents a method for estimating geometric errors of a rotating/tilting table using a cross-shaped calibration artifact with a touch trigger probe. The proposed method includes rotary axes error estimation equations for angles of each rotary and tilt axis based on locations of probing points. Computer simulations were performed based on a MATLAB/Simulink and ADAMS cosimulation system using the probing cycle process to verify the proposed method. Computer simulation results confirmed the usefulness of the proposed method in terms of volumetric errors.

SFT, which has a high glass fiber content, is one of the effective methods to replace metal and secure weight reduction and price competitiveness. This study evaluated the effect of glass fiber shape on mechanical properties in injection molding by fabricating SFT with a glass fiber content of 60%. Three types of SFTs were manufactured by adding round glass fibers of Φ7 μm and Φ10 μm and flat glass fibers of 27 × 10 μm. DOE (Design of Experiment) conducts to confirm the change in tensile strength due to changes in significant injection conditions. As a result of the experiment, Φ7 μm SFT and flat SFT have similar tensile strength and Φ10 μm SFT showed the lowest tensile strength value. As for the standard deviation of strength value, the Φ7 μm SFT had the largest standard deviation, and the Φ10 μm SFT showed the slightest change in the injection conditions. In flat SFT, it confirms that the tensile strength increased as the molding temperature increased. The fracture surface observes using SEM. It founds that the tensile strength lowers due to the small glass fiber density and many pullouts at the fracture surface of Φ10 μm with weak strength.

Shape memory alloy (SMA) has been widely used for many engineering and scientific applications, because it is largely deformable with high power density, and can be actuated easily by resistive heating. It is possible to reduce the size of the actuators by integrating or embedding SMA into the structures. While many applications have been reported regarding linear or bending actuators using the SMA wire, the development of a rotary actuator remains important and challenging for the engineering applications. Here, a new type of millimeter-scale rotary actuator is proposed based on the twisted SMA wires. SMA wires are twisted, folded, and integrated into the rotary actuator, and simple change of the twist direction enables the rotary actuator to rotate in the opposite direction. By integrating the oppositely twisted SMA wires into one rotary actuator unit, bidirectional rotary motions are possible. The actuation mechanism, design, and fabrication processes of the proposed rotary actuator are presented and demonstrated with its actuation performance. The fabricated actuators had average rotary working ranges from -38.68±4.92 deg to +45.37±8.79 deg in counterclockwise (CCW) and clockwise (CW) directions. This study will leverage the practical advances in the relevant engineering and scientific applications.

In this study, soft actuators comprising conductive fibers, flexible polymers, and shape memory alloys, which can be used as textile products, are introduced. Conductive fibers play an important role because they can be used as sensors in wearable devices. The conductive fiber introduced in this study is a form that can be combined with a polymer, and it comprises a form wrapped around a flexible polymer. When an electric current is applied to the shape memory alloy embedded in the polymer, macroscopic deformation occurs due to phase transformation from the Martensite to the Austenite phase. Conductive fibers used in soft actuators are affected by resistive heat generated by the shape memory alloy and bending deformation of the actuator. Accordingly, changes in the conduction properties of conductive fibers were observed due to bending deformation and temperature changes. We also fabricated soft actuators with different types of polymers and observed the differences. The soft actuator presented in this study is a one-piece combination of a conductor and an actuator using a textile-type conductor, and it is likely to be used in smart clothing applications.

As interest in the quality of life has recently increased, there is a growing interest and demand for exercise equipment, such as indoor treadmills or cycles, which can be used at home. However, the use of such indoor exercise equipment has caused social problems by generating noise between floors and causing inconvenience to neighbors. In particular, treadmills that generate a lot of vibration during use cause more social problems in an assembly building, such as an apartment. The purpose of this study is to design dampers of various shapes and to develop dampers with high vibration damping effects through vibration analysis. The damper was installed at the lower end of the treadmill to reduce vibration from the product. Three types of dampers were designed by referring to the damper shape of the existing treadmill, and the vibration reduction effect of each damper shape was verified through structural analysis of the magnitude of vibration generated from the bottom surface of each damper.

In this paper, we present a simple and robust fabrication method for mushroom-shaped microstructures using diverse polymers with various modulus of elasticity. Through the repeated replica molding process, we fabricated the same PDMS mushroom structure negative mold as the prepared silicon master mold. To evaluate the fabricating stability of the fabricated PDMS negative mold, the mushroom-shaped structures were replicated from the mold using six types of polymer resins with different elastic modulus and we measured superhydrophobic properties on the samples. All the fabricated samples exhibited superhydrophobicity, and we proved the structural stability of the proposed replication method through the measured SEM images, contact angles on the samples, and theoretical analysis based on the structural shape.

Research on advanced cooling system design is significant in achieving a high turbine inlet temperature in the gas turbine industry. The higher turbine inlet temperature of the gas turbine increases thermal efficiency. However, it also aggravates the gas turbine deterioration, lifespan, and efficiency. In this study, a numerical model is developed for simulating the cooling performance of the gas turbine vane with the turbine inlet temperature of 1528 K. The impact of the coolant air flow rate and hole-shape were investigated. The expanded hole shape had better cooling performance than the general cylindrical shape, and showed higher cooling efficiency. We suggest that there is a relationship between the shape of the film cooling holes and the cooling air flow rate that achieves the desired cooling effectiveness.

The guided ultrasonic wave has the advantage of diagnosis on a wide area within in a short time due to the long distance propagation characteristic. However, there are many difficulties in signal analysis due to the mode conversions in the reflection from the defect and boundaries. In the use of guided waves for structure monitoring, it is necessary to understand the relation between the propagation mode and the mode of variation according to the shape of the defect. In this study, the characteristics of induced ultrasonic mode conversion is analyzed in taper defects formed from the surface of an aluminum plate. The defect depths of the plate thickness are 20, 50, and 80% and the characteristics of the reflection and transmission modes are analyzed on various defect widths, depending on the angle of change of the tapered shape. The A0 and S0 modes were selected as the excitation mode of the guided waves, the transmission and reflection coefficient amplitudes are analyzed. It is confirmed that the wavelength of the excitation mode having a large influence on the amplitude of the transmission and reflection signals generated by the taper defects depend on the shape of the defect.