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A Review of in Operando Measurements of Local Temperature for Lithium-ion Batteries
Soyoung Park, Woosung Park
J. Korean Soc. Precis. Eng. 2025;42(12):1021-1035.
Published online December 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.00024
Sensing the internal temperature of lithium-ion batteries is particularly useful for reliable battery operation as both electrochemistry and mass transport are dictated by local temperature. In this article, we review in operando techniques to monitor the internal temperature of lithium-ion batteries during charging and discharging. We categorize existing techniques into two groups: invasive and non-invasive approaches. Invasive techniques include optical fibers, thermocouples, and resistance temperature detectors as a thermometer. Non-invasive methods cover the temperature estimation techniques, namely electrochemical impedance spectroscopy as well as X-ray thermometry. For both approaches, we review working principle of thermometry, pros and cons of each thermometry, and recent studies to tackle relevant technical challenges. This review provides useful information for internal temperature measurements, offering chances for thermally reliable battery operation.
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Identifying the impeller type is essential for enabling torque sensing in conventional agitators. Previous studies have demonstrated that using arrays of permanent magnets with like poles facing each other allows for cost-effective, non-contact sensors. However, these configurations create strong repulsive forces, complicating assembly during sensor fabrication. This study addresses the issue of poor assemblability by introducing a high-permeability ferromagnetic ball between the magnets. This ball not only reduces repulsive forces but can also induce attractive forces, making assembly easier. We analyzed the effects of ball diameter, magnet thickness, and the number of magnets on the inter-magnetic force using ANSYS Maxwell. To validate the finite element method (FEM) results, we conducted experiments, which showed that the measured values closely matched the simulation results. This confirmed that the ferromagnetic ball significantly mitigates the repulsion between magnets, and in some cases, reverses the force to attraction. These findings are important for enhancing assemblability in automated mass production. Additionally, the study identified an optimal steel ball size that minimizes repulsion while facilitating sensor miniaturization, providing a practical solution for compact sensor design.

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Articles
Optimized Microstructures for High Performance Ag/MWCNT/Ecoflex- based Flexible Pressure Sensors
Hyeon Yun Jeong, Jeong Beom Ko
J. Korean Soc. Precis. Eng. 2025;42(8):657-664.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.065
Recently, flexible pressure sensors featuring enhanced sensitivity and durability through nano/micro additive manufacturing have been employed in various fields, including medical monitoring, E-skin technology, and soft robotics. This study focuses on the fabrication and verification of an interdigitated electrode (IDE) based flexible pressure sensor that incorporates microstructures, utilizing a direct patterning-based additive process. The IDE-patterned sample was designed with a total size of 7.95 × 10 mm2, a line width of 150 µm, a spacing of 200 µm, and a probe pad measuring 1.25 × 2 mm2. It was fabricated using AgNP ink on a primed 100 µm thick polyethylene naphthalate (PEN) substrate. The electrode layer was subsequently covered with a sensing layer made of a MWCNT/Ecoflex composite material, resulting in the final pressure sensor sample. Measurements indicated that the sensor exhibited good sensitivity and response speed, and it was confirmed that further improvements in sensitivity could be achieved by optimizing the size, spacing, and height of the microstructures. Building on the flexible pressure sensor structure developed in this study, we plan to pursue future research aimed at fabricating array sensors with integrated circuits and exploring their applicability in wearable devices for pressure sensing and control functions.
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A Study on Polymer-based Cylindrical Flow Sensor for 2-dimensional Detection
Wonjun Lee, Sang Hoon Lee
J. Korean Soc. Precis. Eng. 2025;42(6):447-454.
Published online June 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.030
In this study, we fabricated and investigated the polymer-based cylindrical flow sensor for two-dimensional (2D) detection. The flow sensor was the drag force type flowmeter which was fabricated with ecoflex. It had CNT/PDMS as the piezoresistive material and a cylindrical shape to measure the 2D flow. It also had impact resistance and ease of fabrication due to its polymer-based sensor. At first, two piezoresistive parts were applied to evaluate detection properties. Forces from various direction were applied. Results showed its potential as a sensing device. Following this, the final flow sensor was fabricated with four piezoresistive parts and its sensitivity was measured in the air flow from 0 to 30 m/s. Resistance changes were measured while rotating the sensor. Outputs showed a form of sine waves. Data were repeatedly collected under various conditions. The direction and air flow rate were then determined. To check physical impact resistance, a sudden high air flow rate with 100m/s was applied to the sensor and a stable output was obtained. These results suggest that such ecoflex-based cylindrical flow sensor can be used as a 2D flow rate sensor.
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Recent Advances in Ionic Polymer-Metal Composite Sensors
Gwon Min Kim, Seong-Jun Jo, Jaehwan Kim
J. Korean Soc. Precis. Eng. 2025;42(5):367-379.
Published online May 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.012
This paper extensively explores and analyzes the latest research trends in Ionic Polymer-Metal Composites (IPMC) sensors. IPMC sensors are known for their flexibility, lightness, and high responsiveness. They show great promise across different fields. They can respond sensitively to various stimuli such as mechanical deformation, humidity, and pressure, making them ideal for bio-responsive detection, health monitoring, and energy harvesting. This paper introduces actuation and sensing mechanisms of IPMCs, discusses their manufacturing processes, and explores how these processes can influence the responsiveness and stability of sensors. Moreover, through case studies of IPMC-based research that can perform self-sensing functions, it presents possibilities brought by the integration of sensors and actuators. This paper emphasizes the potential for research and development of IPMC sensors to expand into various industrial fields and explores ways to continuously improve the accuracy and reliability of sensors. IPMC-based sensors are expected to play a significant role in advancing medical devices and wearable technologies, thereby facilitating innovation in the field.
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Gas sensors are crucial devices in various fields such as industrial safety, environmental monitoring, and gas infrastructure. Designed to have high-sensitivity, stability, and reliability, gas sensors are often required to be cost-effective with quick response and compactness. To meet diverse needs, we developed two types of gas sensors based on volumetric and manometric analyses. These sensors could operate by measuring gas volume and pressure changes, respectively, based on emitted gas. These sensors are capable of determining gas transport parameters such as gas uptake, solubility, and diffusivity for gas-charged polymers in a high-pressure environment. These sensors can provide rapid responses within one-second. They can measure gas concentration ranging from 0.01 wt·ppm to 1,500 wt·ppm with adjustable sensitivity and measurement ranges. As a result, such sensor system can be used to facilitate real time detection and analysis of gas transport properties in pure gases including H₂, He, N₂, O₂, and Ar.
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Multi-sensor Module Design and Operation of Snake Robot for Narrow Space Exploration
Dong-Gwan Shin, Meungsuk Lee, Murim Kim, Sung-Jae Kim, Jin-Ho Suh
J. Korean Soc. Precis. Eng. 2024;41(8):633-640.
Published online August 1, 2024
DOI: https://doi.org/10.7736/JKSPE.024.037
In this study, a module combining various types of sensors was developed to increase search efficiency inside collapsed buildings. It was designed to be less than 70 mm in diameter so that it can be put into narrow spaces, and is equipped with a small & high-performance processor to process multiple sensor data. To increase sensor data processing efficiency, multi thread based software was configured, and the images were combined and transmitted to ensure time synchronization of multi-channel video data. A human detection function based on sound source detection using two microphones was implemented. The developed multi-sensor module was tested for operation by mounting it on a snake-type robot in a test bed simulating a disaster site. It was confirmed that the visible range of the robot to which the multi-sensor module was applied was expanded, and the ability to detect human and low-light human detect was secured.
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Development of On-site Analytical Device for Hydrogen Sulfide Using Colorimetric Paper Sensor
Gi-Ja Lee, Yoo-Ri Na, Jae-Chul Lee
J. Korean Soc. Precis. Eng. 2024;41(1):11-18.
Published online January 1, 2024
DOI: https://doi.org/10.7736/JKSPE.023.072
In this study, a highly sensitive analysis device for hydrogen sulfide that could be used quickly and easily on site was developed using a colorimetric paper sensor. To optimize analysis conditions, tests were performed for each function. Performances of the method using laboratory equipment and tools and the method using the developed device for hydrogen sulfide analysis were compared. The trend line of changes in parameter b of the image acquired by the on-site analytical device for hydrogen sulfide was calculated as y = 0.517x - 0.141 with a coefficient of determination (R2) of 0.9874. It was comparable to the method performed at the laboratory level, showing an excellent linearity. Using the calculated trend line as a calibration curve, the detection limit and quantification limit were found to be 2.386 μM and 7.952 μM, respectively. A reproducibility test showed a relative standard deviation of 5.7%, indicating a low dispersion of results.
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Autonomous Fine Dust Source Tracking System of the Water Spray Robot for High-rise Building Demolition
Hyeongyeong Jeong, Hyunbin Park, Jaemin Shin, Hyeonjae Jeong, Baeksuk Chu
J. Korean Soc. Precis. Eng. 2023;40(9):695-703.
Published online September 1, 2023
DOI: https://doi.org/10.7736/JKSPE.023.017
This study reports an autonomous fine dust source tracking system of a water spray robot for high-rise building demolition. The core function of this system is performing a self-controlled fine dust tracking of the endpoint of the excavator, which is the fine dust generation point. The water spray robot has a lift with a parallelogram-shaped linkage to lift the water spray drum to 10 m from the ground. The sensor network system is connected to the robot and the excavator to calculate the relative position of the water spray drum and excavator endpoint using forward kinematics. RTK-GPS is attached to the robot and the excavator to calculate the relative distance. By sensor network, forward kinematics, and RTK-GPS, the water spray robot can autonomously track fine dust generation point and spray water to the endpoint of the excavator. The experiment was conducted to confirm the accuracy of kinematics calculation and tracking performance of the robot. The first experiment showed that the calculation result of forward kinematics was accurate enough to fulfill tracking operations. The second experiment showed that the tracking accuracy was precise enough, meaning that the robot could autonomously track fine dust generation point.
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Wearable Inertial Sensors-based Joint Kinetics Estimation of Lower Extremity Using a Recurrent Neural Network
Ji Seok Choi, Chang June Lee, Jung Keun Lee
J. Korean Soc. Precis. Eng. 2023;40(8):655-663.
Published online August 1, 2023
DOI: https://doi.org/10.7736/JKSPE.023.042
Recently, the estimation of joint kinetics such as joint force and moment using wearable inertial sensors has received great attention in biomechanics. Generally, the joint force and moment are calculated though inverse dynamics using segment kinematic data, ground reaction force, and moment. However, this approach has problems such as estimation error of kinematic data and soft tissue artifacts, which can lead to inaccuracy of joint forces and moments in inverse dynamics. This study aimed to apply a recurrent neural network (RNN) instead of inverse dynamics to joint force and moment estimation. The proposed RNN could receive signals from inertial sensors and force plate as input vector and output lower extremity joints forces and moments. As the proposed method does not depend on inverse dynamics, it is independent of the inaccuracy problem of the conventional method. Experimental results showed that the estimation performance of hip joint moment of the proposed RNN was improved by 66.4% compared to that of the inverse dynamics-based method.
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Development of 5-axis Force/Moment Sensor of Gripper to Recognize the Position of an Object within the Gripper
Jin Kim, Gab-Soon Kim
J. Korean Soc. Precis. Eng. 2023;40(5):415-422.
Published online May 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.139
In this paper, we describe the development of a 5-axis force/moment sensor of an intelligent gripper designed to grasp the weight of an unknown object and the position of the object in the gripper. The 5-axis force/moment sensor consists of an Fx force sensor, Fy force sensor, and Fz force sensor to measure weight, along with an Mx moment sensor and Mz moment sensor to determine the position of an object in the gripper. These sensors are all built within a single body. Each sensor sensing part of the 5-axis force/moment sensor was newly modeled and custom designed using software, and each sensor was manufactured by attaching a strain gauge. The results of the characteristic test of the fabricated 5-axis force/moment sensor showed that the rated output error was within 0.1%, the reproducibility error was within 0.05%, and the nonlinearity error was within 0.04%. Therefore, the 5-axis force/moment sensor developed in this paper can be attached to an intelligent gripper and be used to grasp the weight of an unknown object as well as the position of the object in the gripper.

Citations

Citations to this article as recorded by  Crossref logo
  • Design of a Three-Finger Gripper Capable of Gripping Irregular Objects
    Je-hyeon Kim, Gab-Soon Kim
    Journal of the Korean Society of Manufacturing Process Engineers.2023; 22(8): 41.     CrossRef
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Development of Passive Upper Limb Exoskeleton Device (H-Frame) for Augment the Load Carrying Capability of the Human
Dong-Hyun Jeong, Do Yeon Kang, Ji Seck Lee
J. Korean Soc. Precis. Eng. 2023;40(4):283-289.
Published online April 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.113
Carrying heavy objects in agricultural and industrial sites is the most basic labor, which requires a lot of energy. Many equipment such as crane, chain block, elevator, and forklift truck has been developed to reduce human power. Nevertheless, many tasks require human labor. In addition, rapid aging is increasing musculoskeletal diseases in industrial workers. Consequently, various muscle auxiliary wear robots and devices are being developed. In this study; a passive upper limbs exoskeleton (H-Frame) was developed to help carry over 20 kg of weight in industrial and agricultural sites. For the functional test of the developed H-Frame, tests were carried out for 20, 30, and 40 kg of each box. To measure the objective and numerical data of the H-Frame, various sensor values such as EMG (Electromyography), harness compression force sensor, and load cell value of side support and rope were measured. EMG and metabolic experiments were also performed on 8 subjects before and after wearing the device. The average value of the upper extremity muscle showed a 44% reduction effect after wearing. The device helped the wearer when carrying heavy objects. It could help prevent musculoskeletal diseases in industrial and agricultural fields.

Citations

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  • Comparative Analysis between IMU Signal-based Neural Network Models for Energy Expenditure Estimation
    Chang June Lee, Jung Keun Lee
    Journal of the Korean Society for Precision Engineering.2024; 41(3): 191.     CrossRef
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Wear Estimation of an Intelligent Tire Using Machine Learning
Jun Young Han, Ji Hoon Kwon, Hyeong Jun Kim, Suk Lee
J. Korean Soc. Precis. Eng. 2023;40(2):113-121.
Published online February 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.107
Tire-related crashes account for a large proportion of all types of car accidents. The causes of tire-related accidents are inappropriate tire temperature, pressure, and wear. Although temperature and pressure can be monitored easily with TPMS, there exists no system to monitor tire wear regularly. This paper proposes a system that can estimate tire wear using a 3-axis accelerometer attached to the tread inside the tire. This system utilizes axial acceleration, extracts feature from data acquired with the accelerometer and estimates tire wear by feature classification using machine learning. In particular, the proposed tire wear estimation method is designed to estimate tread depth in four types (7, 5.6, 4.2, and 1.4 mm) at speeds of 40, 50, and 60 kmph. Based on the data obtained during several runs on a test track, it has been found that this system can estimate the tread depth with reasonable accuracy.

Citations

Citations to this article as recorded by  Crossref logo
  • A Study on Wheel Member Condition Recognition Using 1D–CNN
    Jin-Han Lee, Jun-Hee Lee, Chang-Jae Lee, Seung-Lok Lee, Jin-Pyung Kim, Jae-Hoon Jeong
    Sensors.2023; 23(23): 9501.     CrossRef
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Improvement of Dielectric Polarization Characteristic for a Highly Sensitive Flexible Triboelectric Sensor
Seo-Yeon So, Sang-Hu Park
J. Korean Soc. Precis. Eng. 2022;39(5):357-362.
Published online May 1, 2022
DOI: https://doi.org/10.7736/JKSPE.022.007
A novel method for the development of a highly sensitive triboelectric sensor based on porous PDMS matrix and carbon black (CB) particles is proposed. The porosity of the PDMS is controlled by using wet sugar particle sizes, and we fabricate a porous PDMS plate with a pore-to-volume ratio of 46%, which has a larger internal contact area compared to a non-pore one. To investigate the sensitive responses of the sensor, two key processes for the deposition of CB particles are conducted. One is the stirring process and another is ultrasonic vibration waving process. Based on the proposed method, a high-performance flat triboelectric sensor is fabricated. By a weight drop test of two different sensors, the amount of out-voltage is changed to approximately 29.1 and 95.1%, respectively. Through this study, we can evaluate that the sensitivity of triboelectric sensors is affected by the deposition method of the CB particles. The proposed flexible triboelectric sensor can be applied to analyze human physical behavior. Also, we believe that it can be applied to measure various physical signals such as contact force or gripping force with small values.
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Relative position estimation between body segments is one essential process for inertial sensor-based human motion analysis. Conventionally, the relative position was calculated through a constant segment to joint (S2J) vector and the orientation of the segment, assuming that the segment was rigid. However, the S2J vector is deformed by soft tissue artifact (STA) of the segment. In a previous study, in order to handle the above problem, Lee and Lee proposed the relative position estimation method using time-varying S2J vectors based on inertial sensor signals. Here, time-varying S2J vectors were determined through the joint flexion angle using regression. However, it was not appropriate to consider only the flexion angle as a deformation-related variable. In addition, regression has limitations in considering complex joint motion. This paper proposed artificial neural network models to compensate for the STA by considering all three-axis motion of the joint. A verification test was conducted for lower body segments. Experimental results showed that the proposed method was superior to the previous method. For pelvis-to-foot relative position estimation, averaged root mean squared error of the previous method was 17.38 mm, while that of the proposed method was 12.71 mm.

Citations

Citations to this article as recorded by  Crossref logo
  • Wearable Inertial Sensors-based Joint Kinetics Estimation of Lower Extremity Using a Recurrent Neural Network
    Ji Seok Choi, Chang June Lee, Jung Keun Lee
    Journal of the Korean Society for Precision Engineering.2023; 40(8): 655.     CrossRef
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  • Crossref