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"해석"

Regulars

Shape Optimization of Cable Chain to Minimize Assembly Stress and Maintained Retention Force under Tensile Loading
Min Je Kim, Min Seong Oh, Soon Jae Hwang, Do Hyoung Kim, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2026;43(2):207-215.
Published online February 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.117
Cable chains are essential in the semiconductor industry for preventing the twisting or sagging of moving cables. They can be broadly categorized into two types based on their fastening methods, with rivet-based assembly being the most common. An alternative method utilizes integral locking features without rivets, which simplifies manufacturing and reduces production costs. However, integral cable chains are more susceptible to breakage during assembly, limiting their use in various industrial environments.This study introduces a structural design approach aimed at minimizing localized stress during assembly while ensuring the cable chain meets the required retention force. Design variables were selected from the modifiable features of the integral cable chain. Through sensitivity analysis, we identified key variables that significantly influence the retention force, which allowed us to reduce the number of design iterations. By employing finite element analysis and response surface methodology, we derived an optimal shape that achieved the target pull-out force and resulted in a 9.7% reduction in assembly stress compared to the original design.
  • 168 View
  • 3 Download
Structural Design and Analysis of a Quadcopter Type CanSat for Diverse Launch Conditions
Yongseon Lee, Hyeongyu Lim, Hyeonchang Yang, Changbeom Choi, Jinsung Rho
J. Korean Soc. Precis. Eng. 2026;43(1):29-36.
Published online January 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.043
This study evaluates the structural design and safety of the CanSat in launch environments. The CanSat serves as an educational replica satellite, allowing users to experience the design and operation of small satellites. To ensure stable operation during launch, the structural analysis and design must consider external forces, including vibration and acceleration loads. We determined the material properties for the structure and conducted modal and random vibration analyses, comparing the results with launch environment data from NASA, ECSS, Falcon 9, and Soyuz-2. Additionally, we performed an acceleration load analysis using actual data from CanSat launches during competitions. The modal analysis indicated that the first natural frequency was 65.34 Hz, which exceeds the required threshold. The random vibration and acceleration load analyses further confirmed the structural safety of the design. While the data from NASA and ECSS were conservatively set, reflecting higher vibration intensities, the Falcon 9 and Soyuz-2 launch vehicles provided relatively lower vibration environments due to differences in their designs. Overall, the results demonstrate that the CanSat's structural integrity is maintained under the conditions analyzed for Falcon 9 and Soyuz-2.
  • 803 View
  • 17 Download
Lightweight Design and Dynamic Verification of Multi-layer Sarrus Deployable Structures for Rotor-sail under Centrifugal Loading
Chan Kim, Sun-Pill Jung, JangGil Kim, Kyu-Jin Cho
J. Korean Soc. Precis. Eng. 2025;42(12):1099-1106.
Published online December 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.109
This study presents a vertically deployable rotor-sail structure utilizing multi-layer Sarrus linkages. The structure fully extends during sailing to maximize Magnus lift and compresses to less than half its length for docking. An analytical beam model integrates link thickness, mid part spacing, and centrifugal loading to predict deflection and mass. Parametric comparisons of two-layer, six-layer, and twelve-layer configurations reveal that the twelve-layer design reduces structural mass by 90% while meeting an L/1000 deflection limit. Dynamic simulations using RecurDyn confirm that mid part segmentation decreases damping time and reduces peak stress, thus enhancing deployability and mechanical reliability. The findings offer quantitative design guidance for high-speed rotating deployable structures.
  • 162 View
  • 11 Download

Special

FEM Studies of CMP Retainer Ring Using Metamodel
Do Yeong Jung, Seung Heon Lee, Jun Geon Park, Jae Phil Boo, Jung Woo Lee, Byoung Wan Kim, Gu Young Cho
J. Korean Soc. Precis. Eng. 2025;42(12):1065-1070.
Published online December 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.00007
This study introduces a novel retainer ring design aimed at mitigating the edge effect during chemical mechanical planarization. The innovative design features an arch-shaped geometry that creates a bending effect, thereby reducing excessive pressure on the wafer's edge. A two-dimensional axisymmetric finite element model was developed, and simulation data were utilized to create a metamodel. Multi-objective optimization was conducted using an evolutionary algorithm, focusing on the normal contact stress on the wafer surface. Representative Pareto-optimal designs were analyzed to assess the distribution of normal contact stresses. The results demonstrated that the proposed design significantly reduced peak normal stresses and enhanced stress uniformity, especially at the wafer edge. This optimized retainer ring is anticipated to improve wafer edge quality and increase semiconductor yield.
  • 145 View
  • 22 Download

REGULARs

Structural Analysis of a Cylindrical Superelastic Shape Memory Alloy Ligation Clip
Sang Wook Lee, Jae Hoon Kim, Jae Sung Cha, Ji Hoon Kang
J. Korean Soc. Precis. Eng. 2025;42(11):959-964.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.083

This study outlines a structural design process for a cylindrical superelastic shape memory alloy (SMA) ligation clip. Although polymer-based clips are widely used, they face challenges related to long-term stability and limited radiopacity, highlighting the necessity for metal clips. By systematically modifying two key design variables—the hole offset ratio and the cut-off ratio—the proposed clip effectively reduces excessive stress concentration and enhances superelastic behavior. Finite element analyses indicate that the stress deviation in the two cross-sectional deformation regions decreased by 83.9%, and the martensitic transformation remained confined to a small area, demonstrating robust strain recovery within the superelastic range. In conclusion, the improved SMA clip successfully withstood internal pressures exceeding 15 psi without leakage, showcasing its superior ligation performance and potential for durable, reliable use in minimally invasive surgical procedures.

  • 91 View
  • 8 Download
Dynamic Characteristic-based Driving Performance Analysis of a Semi-active Suspension Wheel Module for Small Mobile Robots
Seoyeon Park, Sungjae Kim, Juhyun Pyo, Murim Kim, Jin-Ho Suh
J. Korean Soc. Precis. Eng. 2025;42(11):919-926.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.069

This study details the development of a semi-active suspension wheel module for small mobile robots and assesses its dynamic characteristics under various driving conditions through simulation. The wheel module features a low-degree-of-freedom mechanical design and includes a semi-active damper to improve adaptability to different environments. To validate the simulation model, a prototype robot equipped with the wheel module was created, and obstacle-crossing experiments were conducted to measure vertical acceleration responses. The model was then refined based on these experimental results. By employing design of experiments and optimization techniques, the effective range of damping coefficients was estimated. Additionally, simulations were carried out at different speeds, payloads, and obstacle heights to identify optimal damping values and examine their trends. The results indicate that the proposed module significantly enhances driving stability and can serve as a foundation for future control strategies in robotic mobility systems.

  • 97 View
  • 6 Download
A Numerical Investigation on Heat Transfer Enhancement of a Dual-impeller Heat Exchanger for Electro-optical Tracking System Cooling via System Structural Modification
Sungbin Lee, Manyul Jeon, Hyungpil Park, Donghyeok Park, Hoonhyuk Park, Jongin Bae, Heesung Park
J. Korean Soc. Precis. Eng. 2025;42(10):871-877.
Published online October 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.071

This study presents a dual-impeller air-cooled heat exchanger aimed at improving thermal management in electro-optical tracking systems operating under high power density. Two geometric modifications were introduced to enhance flow characteristics and heat transfer performance: the curvature of the center plate and the integration of a pin-fin structure at the outlet. Through numerical simulation, the improved model demonstrated more efficient internal flow compared to the original model, achieved through enhanced inflow characteristics and reduced flow separation. The pin-fin structures induced localized turbulence and recirculation zones, contributing to an increased thermal exchange surface area and longer effective heat transfer time. Consequently, the outlet temperature of the internal system decreased by an average of 1.4°C across various rotational speeds, resulting in a 5.9% increase in heat exchanger efficiency compared to the original model. Overall, this study shows that structural enhancements in heat exchanger design can significantly improve the cooling performance of high-power electronic systems, suggesting practical applicability for advanced thermal management solutions.

  • 57 View
  • 4 Download

SPECIAL

Air- and Bone-conduction Effects in Vehicle Interior Noise and Vibration Evaluation: A 12-DOF Human Model-head Finite Element Study
Jongyeon Yoon, Daeun Jeong, Namkeun Kim
J. Korean Soc. Precis. Eng. 2025;42(9):713-721.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.085

The rise of electric vehicles (EVs) has led to a reduction in engine noise, making suspension and road noise more noticeable. However, most assessments focus only on air-conducted (AC) pathways and overlook bone-conducted (BC) transmission. This study identifies key sources of vehicle noise and implements a finite-element simulation to replicate real-world driving conditions. A 12-degree-of-freedom (DOF) human body model quantifies how vibrations transmit from the vehicle structure to the head. Additionally, a detailed finite-element model of the human head evaluates basilar-membrane (BM) vibrations for both AC and BC inputs. The results indicate that BC dominates below 10 Hz, producing BM velocities up to 50 dB greater than AC. Above 10 Hz, AC prevails, showing a difference of approximately 40 dB. Notably, at frequencies of 33, 46, 67, and 80 Hz, the AC–BC difference narrows to below 10 dB, highlighting significant BC effects even at higher frequencies. These findings reveal that neglecting bone-conduction pathways can lead to an underestimation of occupant exposure to low-frequency vibrations. Therefore, comprehensive evaluations and control methods for vehicle noise should consider both AC and BC transmission mechanisms to accurately reflect human perception

  • 63 View
  • 2 Download
Articles
A Study on the Contact Pressure Trend of Plastic Seals based on Operating Conditions and Geometric Sensitivity Analysis
Hyeong Jun Shim, Min Seong Oh, Su Bong An, Hee Jang Rhee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2025;42(8):621-627.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.042
The use of environmentally friendly, lubricant-free plastic seals in the rotating parts of robots and machines is on the rise. However, variations in seal geometry and operating conditions can influence the contact pressure between the seal and shaft, potentially leading to poor sealing performance, premature wear, or debris ingress. Therefore, advanced design optimization is essential. In this study, we conduct a parametric study and sensitivity analysis to enhance the performance of plastic seals. Finite element analysis (FEA) is carried out using a 2D axisymmetric model with interference fit contact conditions to accurately simulate the behavior of the seal and shaft. We verify the reliability of the analysis by comparing the deformation of the seal diameter before and after shaft insertion with experimental measurements obtained using a 3D tactile measurement device. We analyze four design variables: pressure, temperature, seal diameter, and coefficient of friction, considering seal contact pressure as the objective function. Sensitivity analysis is performed to determine the impact of these design variables on contact pressure and to identify trends.
  • 72 View
  • 7 Download
Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
J. Korean Soc. Precis. Eng. 2025;42(8):613-620.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.040
External stores on low-speed rotorcraft are subjected to various external forces depending on the aircraft's operating conditions. While there are different types of external forces, this paper focuses on flight loads as defined by US defense specifications. Flight loads consist of static and dynamic loads. Static loads on aircraft external stores include inertial loads resulting from aircraft maneuvers and aerodynamic loads caused by the downward flow of the main wing. To define the inertial load, the inertial load factor on external stores was calculated, while the minimum analysis case for aerodynamic load was derived from trim analysis of rotorcraft blades. The critical design load diagram was developed by combining these factors, and ANSYS was utilized to analyze the structural robustness under static loads. Based on the characteristics of the main wing, a finite element analysis was conducted using a vibration profile tailored to the actual operating environment and an impact profile suitable for the impact conditions. Structural robustness was further assessed through actual tests. This analysis provides essential data for airworthiness certification, allowing for the safe installation of external stores on low-speed rotorcraft.
  • 90 View
  • 4 Download
Study on the Life Prediction Analysis Methodology of Worm Gear for the TV Driving Mechanism
Dong Uk Kim, Tae Bae Kim, Il Joo Chang
J. Korean Soc. Precis. Eng. 2025;42(8):595-602.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.020
In the case of TV products, space constraints and design requirements make it advantageous to use a worm gear that has a small volume and a self-locking function. Single enveloping worm gear teeth are classified as ZA, ZN, ZK, ZI, and ZC according to international standards. However, combining worm shafts and worm wheels with different tooth profiles can significantly worsen meshing transmission errors and reduce the lifespan of the worm gear. Despite these challenges, due to processing limitations, ease of manufacturing, and cost reduction, combinations of worm shafts and worm wheels with different tooth profiles are still considered. In this study, we confirmed the meshing transmission error for a worm gear that combined a ZA tooth shape worm shaft with a ZI tooth shape worm wheel. Additionally, we examined the contact stress and fatigue life characteristics of the material combinations using finite element analysis (FEM).
  • 71 View
  • 6 Download
Optimal Design of Linear Feeder for Secondary Battery Functional Parts AI Inspection Equipment Using Vibration Analysis-based Response Surface Methodology
Jeong Ho Han, Jun Beom Bang, Seung Woo Ra, Joon Hwang, Myung Jun Kim, Gyu Hun Lee
J. Korean Soc. Precis. Eng. 2025;42(6):421-429.
Published online June 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.013
With rapid growth of the global electric vehicle market, interest in the development of secondary batteries such as lithium batteries is also increasing. Core functional parts of secondary batteries are known to determine the performance of these batteries. Micro cracks, scratches, and markings that may occur during the manufacturing process must be checked in advance. As part of developing an automated inspection system based on machine vision, this study optimized the design of a linear feeder exposed to an environment with a specific operating frequency continuously to transfer parts at a constant supply speed. Resonance can occur when the natural frequency and the operating frequency of the linear feeder are within a similar range. It can negatively affect stable supply and the process of finding good or defective products during subsequent vision tests. In this study, vibration characteristics of the linear feeder were analyzed using mode analysis, frequency response analysis, and finite element analysis. An optimal design plan was derived based on this. After evaluating effects on vibration characteristics for structures in which vibrations or periodic loads such as mass and rails were continuously applied, the shape of the optimal linear feeder was presented using RSM.
  • 72 View
  • 5 Download
A Study on Finite Element Analysis on Stress-strain and Cutting Force in Blade Operation in Rotary Die Cutting of PET Film
Sooyeon Cho, Minwook Kim, Wook-Bae Kim
J. Korean Soc. Precis. Eng. 2025;42(4):315-323.
Published online April 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.003
Finite element analysis (FEA) was conducted to investigate the cutting process of a single-layer PET film during rotary die cutting. In a roll-to-roll system, cutting blades formed on rollers were modeled as rigid bodies, while the PET film was modeled as an elastoplastic material using a two-dimensional approach. Stress-strain behavior of the film was measured through experimental tensile testing and used as input data for FEA. Force-displacement data from vertical cutting experiments of PET film were collected to validate the FE model and compared with simulation results. Stress distribution of the film and cutting force per unit thickness during the rotary cutting process were analyzed. The cutting force and range of effective cutting angles were proportional to tip angle of the blade within a range of 25 to 60 degrees, showing a noticeable change in proportionality slope at a tip angle of 40 degrees. As the film tension increased, the cutting force in thickness direction decreased, while that in longitudinal direction remained almost constant. Errors in film feed velocity significantly affected the cutting force. When the film moved slightly slower than the reference velocity, the cutting force was minimized due to reduced contact between the film and blade surface.
  • 64 View
  • 4 Download
CFD-based Performance Evaluation of Smart Bathroom Systems with Space Heating, Direct Drying, and Dehumidification
Hyun Soo Kim, Jung Su Kim, Ji Hoon Kim, Sung Wook Kang
J. Korean Soc. Precis. Eng. 2025;42(3):231-240.
Published online March 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.127
This study presents results of Computational fluid dynamics (CFD) analysis conducted to evaluate performances of various functional products developed for smart bathroom systems. The primary objective was to analyze the efficiency of space heating, direct drying, and dehumidification functions in a winter bathroom environment. Representative bathroom models in South Korea were selected and detailed CFD simulations were performed on these models. Results showed that bathtub models exhibited higher efficiency overall in space heating and dehumidification than shower booth models. This was attributed to differences in bathroom structure and internal air flow. Additionally, the direct drying function showed higher efficiency in bathtub models, determined by the placement of air outlets and inlets. This study provides essential foundational data that can contribute to the design and enhancement of smart bathroom systems' functionality, offering valuable insights for the development of optimized smart bathroom products.
  • 74 View
  • 3 Download
A Study on Temperature and Stress Distribution in a Lens under Multi-Stage Cooling Conditions in Progressive Glass Molding Processes
Ji Hyun Hong, Jeong Taek Hong, Dong Yean Jung, Young Bok Kim, Keun Park, Chang Yong Park
J. Korean Soc. Precis. Eng. 2025;42(2):157-168.
Published online February 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.122
Glass Molding Process (GMP) is an effective method for producing precise optical elements such as lenses. This simulation study aimed to predict the distribution of temperature and stress within a lens during a multi-stage cooling process of GMP. To develop an accurate simulation model including molds and lens, thermal contact conductance and boundary conditions were determined by analyzing experimental and simulation results. The developed model was used to investigate changes in temperature and maximum principal stress within the lens, considering variations in cooling time, speed, and method at each cooling stage. Simulation results indicated that trends of maximum temperature difference and maximum principal stress within the lens were consistent over time. Results also showed that the maximum principal stress inside the lens increased significantly with additional cooling after uneven temperature distribution caused by a relatively short cooling time. Compared to simulation results of the cooling process involving contact only with bottom surface of the mold, contact cooling with both top and bottom surfaces showed decreased residual stress at the end of cooling and maximum temperature difference within the lens. However, the maximum principal stress could be higher during the cooling process involving both surfaces.

Citations

Citations to this article as recorded by  Crossref logo
  • Optimization of heating and molding temperatures in multi‐station glass molding for a meniscus aspheric lens
    Jian Zhou, Baocheng Huang, Shihu Xiao, Lihua Li
    International Journal of Applied Glass Science.2026;[Epub]     CrossRef
  • 85 View
  • 4 Download
  • Crossref