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JKSPE : Journal of the Korean Society for Precision Engineering

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"Analysis"

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Structural Analysis Study for Performance Enhancement of 3D-printed CANSAT Structures
Youngmo Seong, Eungdo Kim, Hyochang Lee, Jinsung Rho, Changbeom Choi
J. Korean Soc. Precis. Eng. 2026;43(6):653-660.
Published online June 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.131
The nano satellite industry has transitioned to low-cost development, driven by private companies and research organizations in the NewSpace era. Can-Satellite offers a budget-friendly alternative to traditional cube satellite manufacturing and testing. This study focuses on enhancing the reliability of small satellite designs by analyzing the vibration stability of PLA plates, the primary structure of a Can-Satellite, produced through Fused Filament Fabrication (FFF) 3D printing. Quasi-static, modal, and random vibration analyses were conducted using Finite Element Analysis (FEA) with ANSYS to evaluate stacking directions along the x, y, and z axes and optimize structural stability. The findings indicate that the y-axis laminated structure exhibits superior vibration endurance, effectively reducing issues during launch. This research contributes to improving the reliability of Can-Satellites and enhances manufacturing efficiency for cube and micro-satellite projects. Additionally, it supports the advancement of educational satellites and domestic small satellite technology.
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A Feasibility Study on UWB-only Robot Localization in Pre-built SLAM Maps via Anchor-TAG Calibration
Van-Tun Ha, Myeongsu Jeong, Song Eun Park, HyungJun Kim, Jonghwan Baek, Jaeyoul Lee
J. Korean Soc. Precis. Eng. 2026;43(6):579-587.
Published online June 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.00034
Accurate localization in industrial environments is challenging due to factors such as dust and reflections that degrade perception. To overcome these limitations, we propose an environment-independent localization method that relies solely on ultra-wideband (UWB) positioning. Our system employs LiDAR-SLAM in an offline stage to create a global map frame and calibrate the transformation between this frame and the UWB anchors. During operation, the robot estimates its position using a Kalman filter applied to UWB measurements transformed into the map frame. This paper presents a preliminary feasibility study conducted in an office-like environment to verify the core calibration and localization pipeline. The results show that the proposed method effectively aligns UWB positions with a pre-built SLAM map, achieving a 94% reduction in root-mean-square error (RMSE) compared to raw UWB measurements when validated against LiDAR-SLAM ground truth. This initial verification establishes the technical viability of the framework and lays the groundwork for future validation in harsh, large-scale industrial settings.
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Multi-objective Optimization of CMP Retainer Ring based on a Metamodel Approach
Do Yeong Jung, Seung Heon Lee, Jae Phil Boo, Jung Woo Lee, Byung Wan Kim, Gu Young Cho
J. Korean Soc. Precis. Eng. 2026;43(6):605-614.
Published online June 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.00028
This study presents an optimization framework for designing novel retainer rings (NRR) in chemical mechanical planarization (CMP) to enhance the uniformity of material removal rates (MRR). To improve optimization efficiency, we developed a finite element method (FEM) model alongside a Metamodel of Optimal Prognosis (MOP). The NRR outperformed the reference retainer ring (RRR) in our simulations. We classified simulation cases based on the pressure application area: long (LC), middle (MC), and short (SC). The MOP was constructed using Latin hypercube sampling and refined through an adaptive approach to achieve high accuracy while minimizing computational costs. Optimization was performed using an evolutionary algorithm, generating Pareto fronts for analysis. We evaluated representative designs based on MRR distribution and non-uniformity. Ultimately, Design 2-LC was identified as the optimal choice. The results indicate that the proposed framework effectively enhances MRR uniformity while reducing optimization time.
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Advanced Thermal-structural Coupling Analysis of Semiconductor Probe Card based on Ansys APDL and Point Cloud Meshing
Seong Hoon Kim, Min Seong Oh, Ji Eun Kim, Kyeong Hoon Lee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2026;43(4):378-384.
Published online April 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.135
The semiconductor industry is experiencing significant growth in production scale and investment, driven by rising demand for generative AI, high-performance computing (HPC), high-bandwidth memory (HBM), and high-performance/high-density chips. As a result, precision inspection and yield management at the wafer stage have become critical challenges. Probe cards, essential for verifying a chip's electrical performance, play a vital role in yield management. However, during repetitive inspection processes, probe cards absorb heat from the underlying chuck, leading to probe tip-pad alignment errors that degrade contact reliability and measurement accuracy. This situation necessitates a quantitative evaluation system based on thermo-structural coupled analysis. Additionally, the modeling process for multiple interposers and interposer housings, along with the preprocessing of contact conditions, adds complexity due to the increasing number of contact surfaces. This complexity can result in convergence issues and reduced accuracy. To address these challenges, this study employs Ansys Parametric Design Language (APDL) to enhance interposer and housing modeling, as well as contact problem resolution. It introduces a novel meshing method that positions nodes at target coordinates using point clouds, providing an effective analysis approach applicable to large, high-density probe cards and thermo-structural problems involving numerous contacts.
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Accuracy and Reliability of Deep Learning-based 2D Posture Analysis
Seonggeon Pyo, Changeon Park, Seunghee Lee, Jungyoon Kim, Eunkyung Bae, Youngho Kim
J. Korean Soc. Precis. Eng. 2026;43(4):333-343.
Published online April 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.111
This study assessed the accuracy and reliability of a 2D image-based deep learning algorithm for posture analysis by comparing it with a 3D motion capture system. Twenty healthy adult males participated, and nine balance parameters were measured using both methods: body tilt (ML/AP), shoulder tilt, pelvis tilt (ML/AP), knee tilt, left/right varus/valgus, and forward head posture. We evaluated agreement and reliability using root mean square error (RMSE), mean absolute error (MAE), Pearson correlation coefficients, and intraclass correlation coefficients (ICC). Most parameters exhibited RMSE and MAE within 3°, while forward head posture, pelvis tilt (AP), and varus/valgus had errors below 10°. High correlations were found for shoulder tilt (r = 0.886) and forward head posture (r = 0.681), whereas knee tilt and left varus/valgus showed lower correlations due to methodological differences. Both methods demonstrated high repeatability (3D: ICC > 0.90, 2D: ICC > 0.80), with moderate-to-high agreement between methods (ICC ≥ 0.5 for most parameters). Shoulder tilt (ICC = 0.919) and forward head posture (ICC = 0.799) showed particularly high agreement. These findings indicate that 2D image-based posture analysis can provide accurate and reliable assessments comparable to 3D motion capture, presenting a more accessible and cost-effective alternative for posture evaluation in clinical and research contexts.
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Shape Optimization of Cable Chain to Minimize Assembly Stress and Maintained Retention Force under Tensile Loading
Min Je Kim, Min Seong Oh, Soon Jae Hwang, Do Hyoung Kim, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2026;43(2):207-215.
Published online February 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.117
Cable chains are essential in the semiconductor industry for preventing the twisting or sagging of moving cables. They can be broadly categorized into two types based on their fastening methods, with rivet-based assembly being the most common. An alternative method utilizes integral locking features without rivets, which simplifies manufacturing and reduces production costs. However, integral cable chains are more susceptible to breakage during assembly, limiting their use in various industrial environments.This study introduces a structural design approach aimed at minimizing localized stress during assembly while ensuring the cable chain meets the required retention force. Design variables were selected from the modifiable features of the integral cable chain. Through sensitivity analysis, we identified key variables that significantly influence the retention force, which allowed us to reduce the number of design iterations. By employing finite element analysis and response surface methodology, we derived an optimal shape that achieved the target pull-out force and resulted in a 9.7% reduction in assembly stress compared to the original design.
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Structural Design and Analysis of a Quadcopter Type CanSat for Diverse Launch Conditions
Yongseon Lee, Hyeongyu Lim, Hyeonchang Yang, Changbeom Choi, Jinsung Rho
J. Korean Soc. Precis. Eng. 2026;43(1):29-36.
Published online January 1, 2026
DOI: https://doi.org/10.7736/JKSPE.025.043
This study evaluates the structural design and safety of the CanSat in launch environments. The CanSat serves as an educational replica satellite, allowing users to experience the design and operation of small satellites. To ensure stable operation during launch, the structural analysis and design must consider external forces, including vibration and acceleration loads. We determined the material properties for the structure and conducted modal and random vibration analyses, comparing the results with launch environment data from NASA, ECSS, Falcon 9, and Soyuz-2. Additionally, we performed an acceleration load analysis using actual data from CanSat launches during competitions. The modal analysis indicated that the first natural frequency was 65.34 Hz, which exceeds the required threshold. The random vibration and acceleration load analyses further confirmed the structural safety of the design. While the data from NASA and ECSS were conservatively set, reflecting higher vibration intensities, the Falcon 9 and Soyuz-2 launch vehicles provided relatively lower vibration environments due to differences in their designs. Overall, the results demonstrate that the CanSat's structural integrity is maintained under the conditions analyzed for Falcon 9 and Soyuz-2.
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Special

Techno-economic Analysis and Life Cycle Assessment of Carbon-neutral Fuel Production Using Dry Reforming and Fischer-Tropsch Process
Dongwook Oh, Junseok Song, Sangwook Park
J. Korean Soc. Precis. Eng. 2025;42(12):1045-1056.
Published online December 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.00012
Sustainable Aviation Fuel (SAF) is crucial for achieving carbon neutrality in the aviation sector. Among various production methods, Fischer–Tropsch (FT) synthesis using eco-friendly syngas has garnered significant attention. Two primary routes for producing syngas for FT synthesis—Dry Reforming of Methane (DRM) and Water Electrolysis combined with Reverse Water Gas Shift (WE&RWGS)—are actively being studied. As upstream processes, these routes are evaluated for their potential to provide low-carbon syngas for FT synthesis. However, comprehensive comparisons between these two pathways are limited, despite their importance for future technology planning and decision-making. In this study, we conduct a comparative evaluation of DRM- and WE&RWGS-based SAF production systems using virtual process design, along with life cycle assessment (LCA) and techno-economic analysis (TEA), to assess their environmental and economic viability as future technologies. LCA results indicate that the DRM-based route has more than four times lower environmental impact compared to the WE&RWGS-based system. The majority of the environmental burden arises from feedstock supply (CH4 and CO2) and energy inputs. TEA results suggest that while the base case scenario demonstrates limited economic feasibility, future scenarios that incorporate economies of scale and policy incentives show promise for long-term economic viability.
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REGULARs

Structural Analysis of a Cylindrical Superelastic Shape Memory Alloy Ligation Clip
Sang Wook Lee, Jae Hoon Kim, Jae Sung Cha, Ji Hoon Kang
J. Korean Soc. Precis. Eng. 2025;42(11):959-964.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.083

This study outlines a structural design process for a cylindrical superelastic shape memory alloy (SMA) ligation clip. Although polymer-based clips are widely used, they face challenges related to long-term stability and limited radiopacity, highlighting the necessity for metal clips. By systematically modifying two key design variables—the hole offset ratio and the cut-off ratio—the proposed clip effectively reduces excessive stress concentration and enhances superelastic behavior. Finite element analyses indicate that the stress deviation in the two cross-sectional deformation regions decreased by 83.9%, and the martensitic transformation remained confined to a small area, demonstrating robust strain recovery within the superelastic range. In conclusion, the improved SMA clip successfully withstood internal pressures exceeding 15 psi without leakage, showcasing its superior ligation performance and potential for durable, reliable use in minimally invasive surgical procedures.

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Dynamic Characteristic-based Driving Performance Analysis of a Semi-active Suspension Wheel Module for Small Mobile Robots
Seoyeon Park, Sungjae Kim, Juhyun Pyo, Murim Kim, Jin-Ho Suh
J. Korean Soc. Precis. Eng. 2025;42(11):919-926.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.069

This study details the development of a semi-active suspension wheel module for small mobile robots and assesses its dynamic characteristics under various driving conditions through simulation. The wheel module features a low-degree-of-freedom mechanical design and includes a semi-active damper to improve adaptability to different environments. To validate the simulation model, a prototype robot equipped with the wheel module was created, and obstacle-crossing experiments were conducted to measure vertical acceleration responses. The model was then refined based on these experimental results. By employing design of experiments and optimization techniques, the effective range of damping coefficients was estimated. Additionally, simulations were carried out at different speeds, payloads, and obstacle heights to identify optimal damping values and examine their trends. The results indicate that the proposed module significantly enhances driving stability and can serve as a foundation for future control strategies in robotic mobility systems.

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SPECIAL

Air- and Bone-conduction Effects in Vehicle Interior Noise and Vibration Evaluation: A 12-DOF Human Model-head Finite Element Study
Jongyeon Yoon, Daeun Jeong, Namkeun Kim
J. Korean Soc. Precis. Eng. 2025;42(9):713-721.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.085

The rise of electric vehicles (EVs) has led to a reduction in engine noise, making suspension and road noise more noticeable. However, most assessments focus only on air-conducted (AC) pathways and overlook bone-conducted (BC) transmission. This study identifies key sources of vehicle noise and implements a finite-element simulation to replicate real-world driving conditions. A 12-degree-of-freedom (DOF) human body model quantifies how vibrations transmit from the vehicle structure to the head. Additionally, a detailed finite-element model of the human head evaluates basilar-membrane (BM) vibrations for both AC and BC inputs. The results indicate that BC dominates below 10 Hz, producing BM velocities up to 50 dB greater than AC. Above 10 Hz, AC prevails, showing a difference of approximately 40 dB. Notably, at frequencies of 33, 46, 67, and 80 Hz, the AC–BC difference narrows to below 10 dB, highlighting significant BC effects even at higher frequencies. These findings reveal that neglecting bone-conduction pathways can lead to an underestimation of occupant exposure to low-frequency vibrations. Therefore, comprehensive evaluations and control methods for vehicle noise should consider both AC and BC transmission mechanisms to accurately reflect human perception

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REGULAR

A Highway Secondary Accident Prevention System based on FFT Analysis of Vehicle Collision Sounds
Minki Jung, Young Shin Cho, Yongsik Ham, Joong Bae Kim
J. Korean Soc. Precis. Eng. 2025;42(9):749-756.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.037

This study introduces a highway secondary accident prevention system that employs Fast Fourier Transform (FFT) analysis of vehicle collision sounds. The system is designed to identify abnormal acoustic patterns produced during collisions and skidding events, enabling faster and more accurate accident detection than traditional methods. When a crash is detected, visual warning signals are instantly sent to nearby vehicles using LED devices powered by a photovoltaic panel and an energy storage system (ESS). Experimental results showed 100% detection accuracy during independent playback of collision, skidding, and driving sounds, and 80% accuracy during simultaneous playback. These results confirm the system's ability to effectively differentiate accident-related sounds and deliver timely alerts. This research offers an innovative and environmentally sustainable approach to enhancing highway safety and reducing the societal and economic consequences of secondary accidents.

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Articles
A Study on the Contact Pressure Trend of Plastic Seals based on Operating Conditions and Geometric Sensitivity Analysis
Hyeong Jun Shim, Min Seong Oh, Su Bong An, Hee Jang Rhee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2025;42(8):621-627.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.042
The use of environmentally friendly, lubricant-free plastic seals in the rotating parts of robots and machines is on the rise. However, variations in seal geometry and operating conditions can influence the contact pressure between the seal and shaft, potentially leading to poor sealing performance, premature wear, or debris ingress. Therefore, advanced design optimization is essential. In this study, we conduct a parametric study and sensitivity analysis to enhance the performance of plastic seals. Finite element analysis (FEA) is carried out using a 2D axisymmetric model with interference fit contact conditions to accurately simulate the behavior of the seal and shaft. We verify the reliability of the analysis by comparing the deformation of the seal diameter before and after shaft insertion with experimental measurements obtained using a 3D tactile measurement device. We analyze four design variables: pressure, temperature, seal diameter, and coefficient of friction, considering seal contact pressure as the objective function. Sensitivity analysis is performed to determine the impact of these design variables on contact pressure and to identify trends.
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Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
J. Korean Soc. Precis. Eng. 2025;42(8):613-620.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.040
External stores on low-speed rotorcraft are subjected to various external forces depending on the aircraft's operating conditions. While there are different types of external forces, this paper focuses on flight loads as defined by US defense specifications. Flight loads consist of static and dynamic loads. Static loads on aircraft external stores include inertial loads resulting from aircraft maneuvers and aerodynamic loads caused by the downward flow of the main wing. To define the inertial load, the inertial load factor on external stores was calculated, while the minimum analysis case for aerodynamic load was derived from trim analysis of rotorcraft blades. The critical design load diagram was developed by combining these factors, and ANSYS was utilized to analyze the structural robustness under static loads. Based on the characteristics of the main wing, a finite element analysis was conducted using a vibration profile tailored to the actual operating environment and an impact profile suitable for the impact conditions. Structural robustness was further assessed through actual tests. This analysis provides essential data for airworthiness certification, allowing for the safe installation of external stores on low-speed rotorcraft.
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Study on the Life Prediction Analysis Methodology of Worm Gear for the TV Driving Mechanism
Dong Uk Kim, Tae Bae Kim, Il Joo Chang
J. Korean Soc. Precis. Eng. 2025;42(8):595-602.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.020
In the case of TV products, space constraints and design requirements make it advantageous to use a worm gear that has a small volume and a self-locking function. Single enveloping worm gear teeth are classified as ZA, ZN, ZK, ZI, and ZC according to international standards. However, combining worm shafts and worm wheels with different tooth profiles can significantly worsen meshing transmission errors and reduce the lifespan of the worm gear. Despite these challenges, due to processing limitations, ease of manufacturing, and cost reduction, combinations of worm shafts and worm wheels with different tooth profiles are still considered. In this study, we confirmed the meshing transmission error for a worm gear that combined a ZA tooth shape worm shaft with a ZI tooth shape worm wheel. Additionally, we examined the contact stress and fatigue life characteristics of the material combinations using finite element analysis (FEM).
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